Corrosion
Control and Cathodic Protection Systems DX
Photographs:
Adequate corrosion control systems installed and maintained on our
buried and submerged metallic facilities result in many added benefits, such as
extended structure life, environmental protection, and improved safety. The most effective method for corrosion
control is the combination of coatings and cathodic protection. Cathodic protection’s ability to extend
coating life of structures is an important cost savings that many times may not
be realized or understood by the user of the facility. However, if we do not properly design, construct,
operate, and maintain corrosion control systems, the results can be costly
structural damage, some of which may result in deadly accidents and subsequent
litigation. The following
photographs illustrate the damage that can be caused by inadequate corrosion
control and a few photographs are included to indicate the benefits that can be
achieved by maintaining a proper corrosion mitigation plan.
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The photograph to the left is
of a steel H piling embedded in concrete. The piling provides support for a runway lighting pier at
MacDill AFB, Florida. Note the
corrosion of the embedded steel in the splash zone area. Salt eventually works its way to the
metal structure beneath the concrete and begins to corrode the embedded
metal. The corrosion by product
exerts pressure on the concrete and causes it to crack and spall. The concrete, primarily in the splash
zone, is eventually spalled away, exposing the metal beneath. Cathodic protection is one recognized
method to protect against this type of corrosion damage. Cathodic protection and coatings are
utilized on bridge supports, bridge beds, buildings, and other steel
reinforced concrete structures exposed to salt water, or corrosive
environments. |
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On August 19, 2000 an explosion occurred on one of three adjacent large natural gas pipelines near Carlsbad, New Mexico. El Paso Natural Gas Company operates the pipeline system. The pipelines supply consumers and electric utilities in Arizona and Southern California. Twelve people, including five children, died as a result of the explosion. The explosion left an 86 feet long crater. Damage caused from corrosion was determined to be the cause of the failure. This photograph was obtained from the Office of Pipeline Safety web site. It should be noted that many of our military bases have government owned and maintained gas lines. The Corps would not want an accident of this kind to occur on government facilities. |
The photograph was obtained from the EPA’s Office of Underground Storage Tanks web site. This Office is involved in the enforcement of federal environmental laws pertaining to corrosion control of underground storage tanks. In this photograph, a removed underground storage tank is awaiting proper disposal. As can be seen, product or water is leaking due to wall penetration caused by pitting. Pitting is a localized type of corrosion cell. Many underground fuel storage tanks, such as this, are in service on our military bases and on many of our civil works project sites. The government must assure that corrosion prevention methods, including cathodic protection, are properly applied and maintained in order to prevent leaks, which cause damage to the environment. |
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This photograph is a close-up view of a severely corroded intake gate-hoisting block. This gate does not have a cathodic protection system in place whereas the gate-hoisting block in the photograph to the right does have a cathodic protection system in place. |
This photograph is also a close-up view of an intake gate-hoisting block but from a different facility than the hoisting block shown in the photograph to the left. One significant difference in these two hoisting blocks is that the one shown in this photograph is equipped with magnesium anodes. Proper corrosion control makes a significant difference. |
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This photograph offers an illustration of the adverse affects of corrosion inside a lock miter gate compartment. This particular miter gate has not had an impressed current cathodic protection system for many years.
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This is a close-up picture of a crack taken from outside a lock miter
gate compartment. Note the
corrosion that can be seen all around the crack area and even down in the
crack. Cracking of structural
members below the water line is a frequent occurrence and a major concern for
the Corps. Many Corps documents
are devoted to examining hydraulic structures for cracks just like
these.
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This photograph shows some particularly bad corrosion occurring in
miter gate compartments that are normally above the water line. The coating has not been kept in good
condition thus allowing general corrosion to occur. You can see maintenance in general has apparently not been
a priority.
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This is a photograph of a miter gate while the lock is dewatered. The portion of the gate shown was repaired nine months earlier and left uncoated. Significant corrosion took place in nine months with no corrosion prevention methods employed at all. |
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This is a photograph of a miter gate at Whitten Lock on the Tenn-Tom Waterway. These gates have impressed current cathodic protection systems. These CP systems are tested, adjusted, and maintained on a regular basis. As a result, the gates are in excellent condition. |
This is also a photograph of a
miter gate on the Tenn-Tom Waterway, but a different lock than the one shown
in the photograph to the left.
This photograph was taken at Rankin Lock. Again, these gates have impressed current cathodic
protection systems, which are tested, adjusted, and maintained on a regular
basis. The Tenn-Tom Waterway has
a total of ten locks, all of which are equipped with impressed current
cathodic protection systems, and all of these gates are in excellent
condition. |
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Systems DX Homepage
Mobile District Cathodic Protection Specialist can be reached at 251-694-4068 or ENCPSx@sam.usace.army.mil
Page last updated: July 2006